Projects 2015 - 2017

2015  Industrial Engineer & Sub - project Manager USA
 for SMP Deutschland GmbH
  Bötzingen



2015 Projekt „Assembly Line for Bumper (front/rear) for Plant in Tuscaloosa DAG BR167


Job Description:
  • Sub-project Manager "Bumper front/rear" ref. to UR P-30-05
  • Evaluation of "Production performance and efficiency"
  • Evaluation of "production costs"
  • Calculation and assessment of the customer change requests
  • Plant-planning and -optimisation (Brownfield and Greenfield)
  • Material-flow and layout planning as well as their optimisation
  • Definition of work contents for the assembly of bumpers
  • Workstation design and sequence planning of operations for the assembly of bumpers
  • Preparation of Value-stream-analyses and -designs
  • Introduction of new technologies
  • Interface coordination between development dep. (EK) Project-Leader (TP), QS, purchasing and customer
  • Cooperation at the production-oriented-design of customer articles
  • Participation and cooperation at P-FMEA
  • Verification of needs and requirements for the special equipment and devices
  • Planning of special equipment, devices and jigs for assembly and procurement as well as-tracking
  • Creation of the Request for Quotation (RFQ´s) specifications) for assembly equipment, assembly-line  for the front and rear bumper, for work piece carrier;  pre-assembly-workstations
  • Sending of the request for quotations to the supplier and clarification of technical details of vote of the trade
  • Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
  • Support in projects (also within the scope of Workshops) 
  • Realisation of rationalisation projects
  • Master planning (building, building equipment, industrialisation)
  • Evaluating of concepts 
  • Creating of decisive presentations for the management
  • Ensuring of cost-efficient industrialisations oriented to the customer requirements
  • Reduction of all possible wastes
  • Support and Contolling of the industrialisation projects in other Plants (worldwide)


Projects 2013 - 2014

2013 for BMW / VDL-Nedcar in Munich


2013 Project „Process development final assembly and Interface management MINI F57


Job Description:


    • Re-check of the D-FMEA of the supplier
    • Assisting during "Module Development" according the requirements for the Assembly Process
    • Interface Management between Development (EG), Process Planning (TP), Technical Integration (TI), QS, Purchase Department
    • Re-check of the specifications according to PD-FAS.
    • Assisting during the creation of the Process FMEA (Failure Mode and Effects Analysis)
    • Participation in SE- team meetings for BMW partners
    • Realization of assembly assessments, evaluation of necessary investments
    • Assisting and assessment of Change Management according to PD-FAS
    • Creation of SBM lists for ROPS, Soft-Top Modules with division after type, kind and appointment
    • Creation of specifications for SBM
    • Supplier searching: - empower existing suppliers, - find new suppliers for new opportunities
    • Assisting of the Purchasing Department during the Assignment Negotiations.
    • Assisting of the development and construction of the “SBM” according requirements for Assembly Process
    • Processing of applications of the supplier and technical detail verification of special requirements
    • Pursuit of the production of the special tools according to requirements
    • Interface coordination between pattern construction and PD-FAS
    • Assisting during the BBG phase
    • Support of the production (assembly) during the BBG  phase as a sensor for PQM points
    • Creating of the PQM `s
    • Re-check of the vehicle data and assembly data in CAD
    • Appointment and pursuit of the PQM points in the SE-teams
    • Support by creating the weekly status reports
    • Assisting during the Audit PQM´s according PD-FAS
    • Appointment and pursuit of the Audit- PQM points in the SE-teams


Projects 2012 - 2013 

2012 for BMW/BBA China in Munich



              2012 Project „ capacity extension assembly line 5`er Serie“


Job description:

    • Implementation, Budgeting and Scheduling of system resources, raw materials, handling equipment, EE design, calibration bench in the award calendar
    • Clarification of interfaces between conveyor technique/special equipment and implementation in the award calendar
    • Creating of a Project Time Schedule: the creation of a project schedule with important milestones.
    • Head Count Support Planning: planning of requirements in support of the BMW/BBA staff from maintenance, process planning and Assembly
    • Professional training of new staff members
    • Verification of needs and requirements for the special equipment and handling devices
    • Implementation of new knowledge and experience in the special equipment
    • Creation of a SBM master list with subdivision and consolidation by type and date
    • Creation of the Request for Quotation (RFQ´s) specifications) for handling equipment, assembly tables for the frontend, for work piece carrier for cockpit for the cockpit pre-assembly
    • Creation of the LS1 lists to the comparability of offers (single position sheets)
    • Supplier searching: - empower existing suppliers, find new suppliers
    • Creation of the BLA (master code lists) with budgeting and coordination with purchase department
    • Sending of the request for quotations to the supplier and clarification of technical details of vote of the trades
    • Support of the BMW Cost engineering technologies
    • Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
    • Support for the layout creation especially for the handling devices
    • Support for the creation of a space book-> verify all media outlets in the assembly line and implementation of standards for the media connections for the new assembly line

 

 Further completed projects:

  • 2011 Project Engineer in the Production Planning for ebm-Papst GmbH & Co.KG
  • 2011 Project Engineer in the Logistics Process Planning for Daimler AG Sindelfingen
  • 2010 - 2011 Supply Engineering Team Leader for Special Machine Construction for E-Plas (Bursa / Turkey)
  • 2009 - 2011 Support for the rough planning of the entire production process including of material and information flow as well as the necessary building equipment for a surface compensation system in "Egypt" for Etis Ltd. Bursa/Turkey
  • 2008 – 2009 Implementation of a new production technology into the available production infrastructure for
    TI-Automotive Heidelberg