Projects 2008 - 2023
2023 – 2024 Projectmanager for MS
Machine
Conversions und Montageequipment div.
Supplier in Germany and
USA - SMP
Automotive
Alabama, Cottondale / USA
- Time schedule Project BR167 MOPF1
- Time schedule ProjectBR167 MOPF2
- Creation of the Request for Quotation (RFQ´s) specifications) for production and assembly lines
- Evaluating of concepts
- Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
- Introduction of new technologies and
- Plant-planning and -optimisation (Brownfield and Greenfield)
- Material-flow and layout planning as well as their optimisation
- Clarifying of technical details with supplier
- Reviewing supplier schedules and securing appointments.
- Planning of commissiong, trial runs and acceptance tests.
- Improvment of punching and welding machines at MS Spaiching for SMP Tuscaloosa requirements
- Improvement of forming (titanium) and welding machines( with ultrasonic sonotrods on plastic.
- Reviewing of Manufacturing of titanium stamps and matrices as well as the titanium welding horns
-
Organization of requested parts from MS- Spaiching from Germany for MS Michigan.
- Interfacemanagement between SMP Tuscaloosa and Supplier.
- Daily Follow-up and securing appointments
- Designreview during fabrication
-
Mechanical inspection
- Validation of Tolerances according CAD - data
- Validation of radii according CAD - data
-
Quality approval anf sign off
- Troubleshooting and lead of escalations meetings together with management to supplier
- SMP-Teammeeting in Tuscaloosa for exchange of informations
2022 – 2023 Projektmanager / Projektleitung Manager Projekt „4Gen HV-Heizer“ und „Projekt EDH8 Verlagerung nach Polen“ Eberspächer Catem
Job Description:
- Lead of Project team with industrial engineer, Production, purchasing, logistic, maintenance, quality, and development employees.
- Creation of the Request for Quotation (RFQ´s) specifications) for assembly equipment for the 4th Gen. CHHV Poland.
- Sending of the request for quotations to the supplier in Germany, Poland, United Kingdom and clarification of technical details of vote of the trade.
- Evaluating of concepts
- Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
- Master planning (building, building equipment, industrialization)
- Creating of Master time schedule
- Interface coordination between development dep. (EK), purchasing and customer
- Planning of special equipment, devices and jigs for assembly and procurement as well as-tracking
- Supplier tracking and support
- Evaluation of "Production performance and efficiency"
- Planning of recommissioning, trail-runs as well as the final acceptance
- Participation and cooperation at P-FMEA
- Creating of decisive presentations for the management as well as for the customer (Mercedes, and Ford)
- Troubleshooting and lead of escalations meetings together with management to supplier
Industrial Engineer Project
"BMW HKL & VDKL G14, G15 und G29"
for EACC GmbH
Job Description:
- Plant-planning and -optimisation (Brownfield)
- Evaluation of "Production performance and efficiency"
- Evaluation of "production costs"
- Material-flow and layout planning as well as their optimisation
- Definition of work contents for the milling and grinding
- Introduction of new technologies for grinding
- Interface
coordination between development dep. (EK), Project-Leader (TP), QS, purchasing and customer (BMW)
- Lead of "trouble shooting meetings" with customer (BMW) and supplier of milling machines (MAKA)
- Verification of needs and requirements for the special equipment and devices
- Planning of special equipment, devices and jigs for grinding and procurement as well as-tracking
- Creation of the Request for
Quotation (RFQ´s) specifications) for grinding "exhaust system" equipment,
- Sending of the request for quotations to the supplier and clarification of technical details of vote of the trade
- Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
- Support in projects (also within the scope of Workshops)
- Realisation of rationalisation projects
- Master planning (building, building equipment, industrialisation)
- Evaluating of concepts
- Creating of decisive presentations for the management
- Ensuring of cost-efficient industrialisations oriented to the customer requirements
- Reduction of all possible wastes
- Support and Contolling of the industrialisation projects in other Plants
2019 Project „Milling and Grinding for HKL & VDKL" for EACC GmbH
2015 - 2017 Industrial Engineer & Sub - project Manager USA
for SMP Deutschland GmbH Bötzingen
2015 Projekt „Assembly Line for Bumper (front/rear) for Plant in Tuscaloosa DAG BR167“
Projects 2013 - 2014
2013 for BMW / VDL-Nedcar in Munich
2013 Project „Process development final assembly and Interface management MINI F57 “
Projects 2012 - 2013
2012 for BMW/BBA China in Munich
for SMP Deutschland GmbH Bötzingen
2015 Projekt „Assembly Line for Bumper (front/rear) for Plant in Tuscaloosa DAG BR167“
Job Description:
- Sub-project Manager "Bumper front/rear" ref. to UR P-30-05
- Evaluation of "Production performance and efficiency"
- Evaluation of "production costs"
- Calculation and assessment of the customer change requests
- Plant-planning and -optimisation (Brownfield and Greenfield)
- Material-flow and layout planning as well as their optimisation
- Definition of work contents for the assembly of bumpers
- Workstation design and sequence planning of operations for the assembly of bumpers
- Preparation of Value-stream-analyses and -designs
- Introduction of new technologies
- Interface
coordination between development dep. (EK) Project-Leader (TP), QS, purchasing and customer
- Cooperation at the production-oriented-design of customer articles
- Participation and cooperation at P-FMEA
- Verification of needs and requirements for the special equipment and devices
- Planning of special equipment, devices and jigs for assembly and procurement as well as-tracking
- Creation of the Request for Quotation (RFQ´s) specifications) for assembly equipment, assembly-line for the front and rear bumper, for work piece carrier; pre-assembly-workstations
- Sending of the request for quotations to the supplier and clarification of technical details of vote of the trade
- Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
- Support in projects (also within the scope of Workshops)
- Realisation of rationalisation projects
- Master planning (building, building equipment, industrialisation)
- Evaluating of concepts
- Creating of decisive presentations for the management
- Ensuring of cost-efficient industrialisations oriented to the customer requirements
- Reduction of all possible wastes
- Support and Contolling of the industrialisation projects in other Plants (worldwide)
2013 for BMW / VDL-Nedcar in Munich
2013 Project „Process development final assembly and Interface management MINI F57 “
Job Description:
- Re-check of the D-FMEA of the supplier
- Assisting during "Module Development" according the requirements for the Assembly Process
- Interface Management between Development (EG), Process Planning (TP), Technical Integration (TI), QS, Purchase Department
- Re-check of the specifications according to PD-FAS.
- Assisting during the creation of the Process FMEA (Failure Mode and Effects Analysis)
- Participation in SE- team meetings for BMW partners
- Realization of assembly assessments, evaluation of necessary investments
- Assisting and assessment of Change Management according to PD-FAS
- Creation of SBM lists for ROPS, Soft-Top Modules with division after type, kind and appointment
- Creation of specifications for SBM
- Supplier searching: - empower existing suppliers, - find new suppliers for new opportunities
- Assisting of the Purchasing Department during the Assignment Negotiations.
- Assisting of the development and construction of the “SBM” according requirements for Assembly Process
- Processing of applications of the supplier and technical detail verification of special requirements
- Pursuit of the production of the special tools according to requirements
- Interface coordination between pattern construction and PD-FAS
- Assisting during the BBG phase
- Support of the production (assembly) during the BBG phase as a sensor for PQM points
- Creating of the PQM `s
- Re-check of the vehicle data and assembly data in CAD
- Appointment and pursuit of the PQM points in the SE-teams
- Support by creating the weekly status reports
- Assisting during the Audit PQM´s according PD-FAS
- Appointment and pursuit of the Audit- PQM points in the SE-teams
2012 for BMW/BBA China in Munich
2012 Project „ capacity extension assembly line 5`er Serie“
Job description:
- Implementation, Budgeting and Scheduling of system resources, raw materials, handling equipment, EE design, calibration bench in the award calendar
- Clarification of interfaces between conveyor technique/special equipment and implementation in the award calendar
- Creating of a Project Time Schedule: the creation of a project schedule with important milestones.
- Head Count Support Planning: planning of requirements in support of the BMW/BBA staff from maintenance, process planning and Assembly
- Professional training of new staff members
- Verification of needs and requirements for the special equipment and handling devices
- Implementation of new knowledge and experience in the special equipment
- Creation of a SBM master list with subdivision and consolidation by type and date
- Creation of the Request for Quotation (RFQ´s) specifications) for handling equipment, assembly tables for the frontend, for work piece carrier for cockpit for the cockpit pre-assembly
- Creation of the LS1 lists to the comparability of offers (single position sheets)
- Supplier searching: - empower existing suppliers, find new suppliers
- Creation of the BLA (master code lists) with budgeting and coordination with purchase department
- Sending of the request for quotations to the supplier and clarification of technical details of vote of the trades
- Support of the BMW Cost engineering technologies
- Creation of TSR (technical sourcing recommendation): creating of the recommendation with statement of grounds to purchasing department
- Support for the layout creation especially for the handling devices
- Support for the creation of a space book-> verify all media outlets in the assembly line and implementation of standards for the media connections for the new assembly line
Further completed projects:
- 2011 Project Engineer in the Production Planning for ebm-Papst GmbH & Co.KG
- 2011 Project Engineer in the Logistics Process Planning for Daimler AG Sindelfingen
- 2010 - 2011 Supply Engineering Team Leader for Special Machine Construction for E-Plas (Bursa / Turkey)
- 2009 - 2011 Support for the rough planning of the entire production process including of material and information flow as well as the necessary building equipment for a surface compensation system in "Egypt" for Etis Ltd. Bursa/Turkey
- 2008 – 2009 Implementation of a new production technology into the available
production infrastructure for
TI-Automotive Heidelberg